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Technical Paper

Powertrain Digital Twinning for Real-World Emissions Compliance

2024-04-09
2024-01-2602
The context for real-world emissions compliance has widened with the anticipated implementation of EU7 emissions regulations. The more stringent emissions limits and deeper real-world driving test fields of EU7 make compliance more challenging. While EU6 emissions legislation provided clear boundaries by which vehicle and powertrain Original Equipment Manufacturers (OEMs) could develop and calibrate against, EU7 creates additional challenges. To ensure that emissions produced during any real-world driving comply with legal limits, physical testing conducted in-house and in-field to evaluate emissions compliance of a vehicle and powertrain will not be sufficient. Given this, OEMs will likely need to incorporate some type of virtual engineering to supplement physical testing.
Technical Paper

Data-Driven Estimation of Coastdown Road Load

2024-04-09
2024-01-2276
Emissions and fuel economy certification testing for vehicles is carried out on a chassis dynamometer using standard test procedures. The vehicle coastdown method (SAE J2263) used to experimentally measure the road load of a vehicle for certification testing is a time-consuming procedure considering the high number of distinct variants of a vehicle family produced by an automaker today. Moreover, test-to-test repeatability is compromised by environmental conditions: wind, pressure, temperature, track surface condition, etc., while vehicle shape, driveline type, transmission type, etc. are some factors that lead to vehicle-to-vehicle variation. Controlled lab tests are employed to determine individual road load components: tire rolling resistance (SAE J2452), aerodynamic drag (wind tunnels), and driveline parasitic loss (dynamometer in a driveline friction measurement lab). These individual components are added to obtain a road load model to be applied on a chassis dynamometer.
Standard

Nickel Wire and Ribbon 99Ni

2024-04-01
CURRENT
AMS5555G
This specification covers a nickel in the form of round wire and rectangular ribbon.
Standard

New Steel Designation System for Wrought or Rolled Steel

2024-03-18
CURRENT
J402_202403
This SAE Standard describes a new alphanumeric designation system for wrought steel used to designate wrought ferrous materials, identify chemical composition, and any other requirements listed in SAE Standards and Recommended Practices. The previous SAE steel designation coding system consisted of four or five numbers used to designate standard carbon and alloy steels specified to chemical composition ranges. Using SAE 1035 as an example, the 35 represents the nominal weight % carbon content for the grade. Using SAE 52100 as an example, the 100 represents the nominal weight % carbon content. The first two numbers of this four or five number series are used to designate the steel grade carbon or alloy system with variations in elements other than carbon. These are described in Table 1. In addition to the standard four or five number steel designation above, a letter was sometimes added to the grade code to denote a non-standard specific element being added to the standard grade.
Standard

Test Method for the Determination of Total Acidity in Polyol Ester and Diester Gas Turbine Lubricants by Automatic Potentiometric Titration

2024-03-18
CURRENT
ARP5088C
The test method describes the procedure for determination of the total acid number (TAN) of new and degraded polyol ester and diester-based gas turbine lubricants by the potentiometric titration technique. The method was validated to cover an acidity range of 0.05 to 6.0 mg KOH g-1. The method may also be suitable for the determination of acidities outside of this range and for other classes of lubricants.
Standard

Test Method for Aerospace Firewall Sealant Flame Penetration

2024-03-18
CURRENT
AS5127/2D
This SAE Aerospace Standard (AS) describes the test methods to determine the flammability performance and capability to control the passage of, and effects from, fire on aircraft firewall sealing compounds. The methods are based on requirements of FAR Part 25, Sections 25.865, 25.867, 25.1191, and 25.1193 and may be used to demonstrate compliance with the requirements established by FAA AC 20-135. This standard shall be used in conjunction with applicable material specifications.
Technical Paper

Measurement of the Particle Distribution around the Tire of a Light Commercial Vehicle on Unpaved Roads

2024-03-13
2024-01-5032
Dust testing of vehicles on unpaved roads is crucial in the development process for automotive manufacturers. These tests aim to ensure the functionality of locking systems in dusty conditions, minimize dust concentration inside the vehicle, and enhance customer comfort by preventing dust accumulation on the car body. Additionally, deposition on safety-critical parts, such as windshields and sensors, can pose threats to driver vision and autonomous driving capabilities. Currently, dust tests are primarily conducted experimentally at proving grounds. In order to gain early insights and reduce the need for costly physical tests, numerical simulations are becoming a promising alternative. Although simulations of vehicle contamination by dry dust have been studied in the past, they have often lacked detailed models for tire dust resuspension. In addition, few publications address the specifics of dust deposition on vehicles, especially in areas such as door gaps and locks.
Standard

Motor Vehicle Brake Fluid

2024-03-12
CURRENT
J1703_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and appropriate inhibitors, for use in the braking system of any motor vehicle such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR), or a terpolymer of ethylene, propylene, and a diene (EPDM).
Standard

Motor Vehicle Brake Fluid Based Upon Glycols, Glycol Ethers, and the Corresponding Borates

2024-03-12
CURRENT
J1704_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and borates of glycol ethers, and appropriate inhibitors for use in the braking system of any motor vehicle, such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR) or a terpolymer of ethylene, propylene, and a diene (EPDM).
Technical Paper

Verification and Validation of Model-Based Systems Requirements and Design Leveraging Formal Methods to Increase Development Assurance

2024-03-05
2024-01-1917
As model-based systems engineering is proliferating throughout the aerospace industry as a method to manage the development of complex cyber-physical systems, opportunities to leverage formal methods for verification and validation purposes are significant. As a system model described in SysML can contain the level of semantics required to define strict system requirements, it is possible to create a translation tool to generate SRL (SADL (Semantic Application Design Language) Requirements Language) to leverage ASSERT™ (Analysis of Semantic Specifications and Efficient generation of requirements-based Tests) for verification and validation of the system requirements. SADL [13] is a controlled English grammar that translates directly into OWL (Web Ontology Language) [14]. As part of the validation of the SRL requirements, ASSERT™ leverages a theorem prover to look for conflict and completeness errors.
Journal Article

Experimental Investigation of a Flexible Airframe Taxiing Over an Uneven Runway for Aircraft Vibration Testing

2024-03-01
Abstract The ground vibration test (GVT) is an important phase in a new aircraft development program, or the structural modification of a certified aircraft, to experimentally determine the structural vibrational modes of the aircraft and their modal parameters. These modal parameters are used to validate and correlate the dynamic finite element model of the aircraft to predict potential structural instabilities (such as flutter), assessing the significance of modifications to research vehicles by comparing the modal data before and after the modification and helping to resolve in-flight anomalies. Due to the high cost and the extensive preparations of such tests, a new method of vibration testing called the taxi vibration test (TVT) rooted in operational modal analysis (OMA) was recently proposed and investigated as an alternative method to conventional GVT.
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